What Goes Into a Handcrafted Helmet Shell

For replacement visors and care products, see Hedon London.

To find out more about the made to order process, visit Hedon London.

A handcrafted helmet shell starts with a base material, commonly fibreglass or a composite blend, layered and shaped by hand rather than produced purely by mould and machine. Each layer adds strength, and the shaping stage is where a lot of the time in production actually goes.

From there, the build follows the same certified construction as the standard range. Made to order does not mean a shortcut around testing, it means the standard process is carried out around one person’s measurements and preferences instead of a general size run.

The liner deserves the same care. A removable, washable liner keeps the inside fresh, and following the maker’s washing instructions protects both the padding and the stitching around it.

To see gloves and accessories that pair with our helmets, visit Hedon London.

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